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Trust & Authencity

We are trusted by established foundries and engineering companies across India, supporting operations with capacities ranging from 100 MT to 1500 MT per month. Our teams have worked with alloy, steel, CI and SG iron casting units across multiple industrial hubs. 

Our exposure spans Mn steel, WCB, WC9, C12A, stainless steel, high-chromium and engineering castings, enabling us to adapt quickly to varied production demands, quality standards and customer specifications.

Melting & Pouring Services

  • Operation of induction melting furnaces by experienced furnace operators

  • Neutral and basic furnace lining and crucible preparation

  • Furnace charging, controlled melting and temperature maintenance

  • Monitoring of power consumption and melting records

  • Crucible cleaning and cooling water pressure control

  • Ladle preparation, lining and slide gate system operation

  • Bottom pouring and manual pouring methods

  • Liquid metal handling, lancing and nozzle management

  • Ladle cleaning, inspection and material handling

  • Adherence to safety, housekeeping and 5S standards

MeltingPouring
Moulding

Moulding

  • Hand moulding for heavy steel castings

  • Core making, critical core setting and mould coating

  • Preparation of gating systems, sleeves, chills and reinforcements

  • Pneumatic ramming and dimensional checks as per method cards

  • Mould closing, clamping and mixer operation

  • Continuous mixer cleaning, calibration and housekeeping

Fettling

Fettling

  • Gouging, chipping and grinding for heavy castings

  • Removal of fused sand, fins, slag and risers

  • Safe platform preparation and insulation covering

  • Controlled cutting with maintained casting preheat

  • Dressing of riser pads, test pieces and machined areas

  • Fettling as per templates and marking instructions

Welding

Welding

  • Welding using SMAW, GMAW and GTAW processes

  • Structural and dimensional welding on steel castings

  • Welding as per markings, drawings and technical instructions

  • Heat control and insulation during welding operations

  • Integration with fettling and quality inspection stages

Shotblasting

Shot Blasting

  • Loading castings on spinner hangers

  • Shot blasting to achieve required surface finish

  • Monitoring amperage and shot feed settings

  • Cleaning of castings, machines and surrounding areas

  • Safe dust and waste disposal

Pattern Shop

  • Study of pattern method drawings and layouts

  • Pattern and core box inspection and reporting

  • Repair, finishing and modification of existing patterns

  • Manufacture of new patterns, core boxes and templates

  • Method work on patterns as per marking

  • Assistance during stripping and handling operations

PatternShop

Quality Control & NDT

  • Visual inspection and dimensional checking

  • Penetrant, magnetic particle and ultrasonic testing

  • Coordination of radiography testing

  • ASNT Level II certified inspection personnel

  • Defect marking, reporting and rework identification

  • Support during customer inspections and documentation

QCNDT
Maintenance

Maintenance

Electrical Maintenance

  • Preventive and breakdown maintenance of LT panels and DBs

  • Cable laying, termination and panel cleaning

  • Maintenance of CNC machines, furnaces and shot blasting units

  • Electrical safety installations and lighting maintenance

Mechanical Maintenance

  • Preventive and breakdown maintenance of plant machinery

  • Maintenance of furnaces, mixers, sand systems and cranes

  • Hydraulic and pneumatic system support

  • Equipment alignment and operational upkeep

LabAssistance

Lab Assistance

  • Testing of incoming raw materials as per QAP

  • Sand testing and moulding material control

  • Operation of continuous mixers and reclamation plants

  • Monitoring sand temperature and production parameters

  • Calibration of equipment and record maintenance

Fabrication

Fabrication

  • Structural steel fabrication for foundry operations

  • Fabrication of grids, frames, platforms and supports

  • Custom-built components for moulding and maintenance

  • Welding and assembly with dimensional accuracy

  • Fabrication suitable for heavy-duty industrial use

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